Modular box , sometimes called trace box , cansatisfy a diversity of storehouse motivation , let in a catchall in achild ’s bedroomor support room or a striking showcase for collectible . Because they pile , you’re able to easily move or rearrange them . ripe of all , you could work up seven 12 - column inch - square plyboard boxes from a single 4x8 - foot tack .
try out paint the birch plywood loge and adding ash tree veneer magnetic tape to the edges to give your modular boxes a typical look . For a more colorful accent , paint the full boxful . Or you could accentuate the birch plywood with walnut fireplug and veneer .
You ’ll in all likelihood want several hours to build and finish seven boxes . Before you begin , assemble textile and prepare your work area . Then do the following to acquire how to make DIY modular boxes .
Credit: Jay Wilde
What You’ll Need
Equipment / Tools
Materials
Instructions
Make Cuts
Cut your Ellen Price Wood to the below dimensions .
Cut Tops and Bottoms
employ a board sawto cut the bed sheet of plyboard according to the cut inclination above . For the tops and bottoms of the boxes , set the table see fence to rip 12 inches all-inclusive . you’re able to also use a portablecircular sawand clamped straightedge for a guide .
Rip Wide Lengths
Rip two 12 - inch - wide length from the 4x8 plywood shroud . Then rive two pieces 10 - 1/2 inches wide ( or to your measurements ) from the remaining broth .
Be certain to measure the accurate thickness of your plywood before cutting the side , as some plyboard might be somewhat little than its put forward thickness . That repugnance will throw off your measurement for the sides of these boxes , which are sawed to 10 - 1/2 inches wide to allow for link to two thicknesses of 3/4 - inch plywood at the top and bottom . So before cutting , measure out the plyboard ’s thickness , then deduct twice that from 12 inch for the width of the boxwood sides .
Support Plywood
To support plyboard during crosscutting , attach an supplementary fencing of 3/4 - in stock to the miter gage with screws . Keep it about 1/8 inch from the fence to void binding .
To ensure that all the loge firearm are straight ( if they ’re not , they wo n’t fit together aright ) , use a frame lame to turn back the supplementary fencing before cutting . employ some combat plyboard to make a test undercut . With the frame square toes , check the test piece . Adjust the setup if necessary .
Crosscut Lengths
Set the table saw brand and appurtenant fence to get a 12 - column inch - full cut . Crosscut all the plywood length . You should end up with 14 slice measuring 12x12 inches and 14 at 10 - 1/2x12 inches .
Make a Clamping Jig
It ’s easy to go astray when assembling so many units , so build a clamping gigue to facilitate with fabrication . Use it to agree the four sides square to each other while gluing and clamping . you’re able to clamp the gigue in just one turning point , because if one quoin is square , the paired one is also straight . To make a clamp jig , first clamp together ( do n’t paste ) a box top ( Bel ) , bottom ( boron ) , and two side ( A ) . Be sure to tack together the pieces right . Measure the inside of the clamped box .
Create Holes for Clamp Heads
Cut a scrap of 3/4 - column inch plyboard to the box ’s inner dimension , minus about 1 column inch on each side . Bore 1 - 1/2 - inch holes with a spade bit in a exercise about 1 in in from two adjacent edge . These holes will accommodate the clinch heads .
Clamp and Adjust
get together the top , bottom , and two sides with glue , then clamp the box , using the clamping jig to curb for square . Make any need readjustment before the glue prohibitionist .
Remove Clamps and Nail in Place
After the gum has dry out , remove all the clamps and drive 4d finish up nail into the box to reinforce the assembly . Be certain the nails enter the wood foursquare . A finishing option : Use screw and plugs .
Fill Nail Holes
ram the heads of all the finishing nail below the aerofoil of the wood with a nail set . Fill the holes with wood putty or makeweight . When dry , sand them flush .
Fill Plywood Edges and Sand
take all plywood boundary , except those at the front of the loge , with Sir Henry Wood putty or filler . Sand all filled edges politic and lightly sandpaper the boxwood surfaces . Remove sanding dust with a tack cloth .
Prime and Paint Boxes
utilise acoat of primerto the corner ( except unfilled edge ) . Then sandpaper light again . Touch up any defect , then paint on one or two conclusion coating of semigloss enamel .
Add Finishing Touches
Add ash tree veneering tape to the unfilled sharpness when the key is juiceless . mitre - bring down the corner of the tape . Accent box with walnut jade , if desire . To install , get together the pieces with prison guard in countersunk kettle of fish ; plug the holes with walnut dowels for direct contrast . Then give walnut rather of ash tree veneer tape recording and coat with a clear finish .
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